Explain Important Aspects of Quality in Garments Manufacturing

In the garment industry, supplying eye-catching dresses on time is the biggest target. Therefore, no one is really worried about the quality until and unless any malfunction takes place! But if you are one of the high fashion garment manufacturers and want to continue a business for years and want to earn profit out of it, you need to be a little more concerned about the quality control side. Here are some aspects that you need to be concerned about! 

Inspection of Raw Material:

When you procure raw material from a reputed organization, then also you need to inspect the whole lot. After inspection, you will check that at least 5-7% of raw material comes out faulty. This initial inspection is required to ensure most of the raw material is in good shape. 

Testing of Raw Material:

You need to check a lot of features like the Thread count, GSM, yarn count, hand feel, fabric weaving pattern, texture, dimensional stability, tearing strength, color stability, etc., if you are a known garment exporter in India. If you think all these aspects are good throughout the raw material, you can only make similar dresses out of it. Check the buttons, laces, and zips too! 

Quality control during the process:

The cutting and sewing take place during this time. The quality control officer should check the quality of the processing as well. If a batch is not produced per the plan, the process should be stopped then and there and take the necessary steps to produce good quality dresses! 

Quality control after the finishing:

Sewing defects, loose threads, fast color, odd measurement are common problems that occur in the garment manufacturing industry. The quality control officer should look after these problems, and the officer should separate the faulty pieces from the main batch. 

Checking of the final products:

One should pick out two to three dresses from the whole lot. Now he should check for problems with the product, material quality, sewing quality, and other aspects too. The officer should check the zip and button, seam strength, sewing pattern, and, of course, the size of the dress. 

Final inspection at the time of batching:

After the production is done, the dresses will be folded, encoded, and packed in packets. This is the last and final chance for the quality control inspector to look for any fault in these products before reaching the customer end. Even the smallest problems in a piece are considered as a big flaw, and the dress gets rejected. The quality control officer checks all the products one by one. When he is satisfied with the AQL or the Acceptable Quality Level, he sends the consignment to the customer. 

QMS:

QMS or the Quality Management System in the case of garments manufacturing in India is another aspect of quality control in the garment industry. Here, the whole process is documented for future reference. This helps the company to increase their productivity and improve their working skills. This also helps companies to cater to customer requirements in the long run. 

TQM:

TQM or Total Quality Management involves all the departments in a company. The biggest problem for any garment industry is the number of waste materials generated each year. Through TQM, a company can meet customer requirements continuously. At the same time, the amount of waste material decreases a lot. 

Conclusion:

Apparel quality control in the garment industry in India is a huge system with several steps and different pressure points. Only a handful of trained professionals can take up the job and do it successfully. If these points mentioned here are maintained properly, quality management in the garment industry will be much easier.